For Plywood manufacturing technology, glue plays a decisive role in quality and production cost. The development of wood glue is also the development of plywood production technology.
1. Definition
Wood glue is an adhesive to bond the glued materials (filler board), under the appropriate temperature and pressure conditions of the production process, the glue films will harden, shape the glued objects into product blanks plate form.
The curing process is the process by which the glue changes from a solution state to a solid state. This process is promoted by some or all of the following factors: Evaporation, osmosis of the solvent makes the concentration of the solution constantly increase (PVAc milk glue); Glue were heated and colded (thermoplastic glue: EVA; EEA); The chemical reaction produces water particles and evaporates to harden the glue (thermosetting glue: PF; UF; MUF).
2. Adhesive quality
The leading factors affecting to the quality of glue and glue films of plywood products include:
Adhesive object factor(wood):
Type of wood, wood texture, surface quality, wood temperature, wood moisture and wood pH (compatible or not with the acidity or alkalinity of the glue used) ;
Glue factor:
Type of glue, amount of glue used, quality of glue, …;
Gluing temperature:
Reasonable high temperature softens the wood grain, ensures the best physical and mechanical properties of the wood and accelerates the curing process;
Pressing pressure:
Appropriate pressure for each type of glue, each type of wood will help the glue and glue have close contact, the glue will flow evenly on the surface of the material, penetrate into the voids,… continuous glue film;
Pressing time:
The time required to maintain the temperature and pressure to obtain the best adhesive strength. Pressing time depends on temperature, humidity, product thickness,…;
Environment and usage:
Factors of humidity, temperature of the environment as well as the way of use contribute to the longevity of the product.
Among the factors listed above, adhesive of glue is a factor that can be actively controlled in terms of quality, quantification and standardization to produce plywood products of the desired quality.
3. Glue classification
3.1. Thermoplastic glue:
3.2. Thermosetting glue:
Glue type | Field of application | Curing mechanism/time | Main advantages/disadvantages |
Thermoplastic glue | |||
Protein and starch | Furniture and decorative wood |
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Tannins and thermoplastic lignin | Furniture |
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Casein | Furniture wood |
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Polyvinyl Acetace | Furniture wood |
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Glue from rubber plastic | Gluing wood to metal, plastic, glass |
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Hot Melt Glue | Edge gluing, plastic coating in high-speed line |
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Polyvinyl Acetace Catalyst | Interior and exterior furniture |
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Thermosetting glue | |||
Phenol and Resorcinol formaldehyde | Production of artificial boards (glued, chips, fibers, …) |
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Urea and Melamin formaldehyde | Production of artificial boards (glued, chips, fibers, …). |
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Epoxy (2 components) | Laminating products that require high durability (wood, metal, ceramic, plastic) |
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Currently, in the plywood industry, the most commonly used glues are thermoset adhesives because of their advantages of reasonable price, supply to meet the industrial scale, suitable for production methods.
Among these glues that are prominent and used a lot in the production of Film Faced Plywood water-resistant plywood are Phenol Formaldehyde (PF), Melamine Formaldehyde (MF), we will learn more about these glues in the private post.
Reference sources: WOODEN GLUE – Assoc. Prof. Dr. Pham Van Chuong, Dr. Nguyen Trong Kien, Vietnam Forestry University.